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Step by Step: How to Apply Waterborne Wood Floor Finish

By Johannes Boonstra
February/March 2006
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Having the right tools and supplies on hand helps create a great waterborne finish job.

 Contractors who are used to applying oil-modified poly may initially find waterborne floor finishes a bit more challenging to apply. The first step is to use the correct applicator. A synthetic pad applicator, a roller or a T-bar are the most commonly used applicators for waterborne floor finish. The larger the floor, the more beneficial it becomes to use a T-bar. Many contractors find it to be the fastest, most efficient method of application for larger floors. When used correctly, it provides a finish free of lap marks, uneven gloss and "turn marks." The following steps show the basics of finishing with a T-bar to achieve that even appearance. (Always be sure to follow the manufacturer's directions for the product you're using.)

Before finishing, the temperature of the work area and floor should be about 65 to 70 degrees Fahrenheit, or "normal living conditions." In winter, if possible, have the basement heating ducts open so the floor is warm enough. The finish also should be at room temperature. Just before finishing, the HVAC system should be turned off to prevent an unwanted draft over the floor.

When handling finish, always wear nitrile or latex gloves. Clean your clothing and shoes well; some contractors wear dust-free finishing coveralls and booties over their shoes when finishing.

Necessary tools and supplies: 

  • Vacuum cleaner with crevice tool and brush attachment
  • Towels/rags or microfiber dust mop
  • Wood floor finish
  • Filter (cone or cloth)
  • Pour can
  • Nitrile or latex gloves
  • Cut-in pad
  • Lightweight T-bar, sleeve and lightweight pole

Step 1:

After abrading the sealer coat, vacuum the floor thoroughly, and use a crevice tool to vacuum the gap along the baseboard. Don't forget dust that may fall off window/door sills, walls, and heating ducts. Then, tack the floor with clean towels, rags or a microfiber dust mop dampened with water until the floor is completely dust-free. (Never damp-tack a bare wood floor, as it will cause grain raise.)

Step 2:

Follow the finish manufacturer's directions to thoroughly mix in any flattening agent of the floor finish that may have settled. If required, add the hardener/catalyzer to the finish as recommended by the manufacturer and allow it to sit ("induction time") for approximately 10 to 15 minutes—this will also allow most air bubbles to disappear. Strain the finish through a filter in a pour can to help achieve the cleanest possible finished floor.

Step 3:

Make sure the tension nut on the swivel point of the T-bar is not too tight or too loose. The head of the T-bar should be able to be adjusted smoothly without excessive resistance.

Step 4:

Pour at least a 4-inch-wide line of finish along the starting wall in the direction of the flooring. Using a synthetic applicator, "cut in" the whole length of the starting wall and 2 to 3 feet into the room along the adjoining walls. Do not brush out the cut-in line too thin. Adjust the pressure on the pad accordingly so you achieve similar wet film thickness as you will with the T-bar.

Step 5:

Using a lightweight T-bar applicator, pull the floor finish with the applicator held at a slight angle and "snowplow" the floor finish toward the unfinished side of the floor. Always follow the direction of the grain.

Step 6:

When you reach the end of each run, rotate the T-bar in a smooth motion toward the unfinished side of the floor, moving excess floor finish away from the wall.

Step 7:

Lift and move the T-bar on a dry area adjacent (and parallel) to the pour line and gently push down and rock the applicator back and forth. This is called "padding;" it removes excess product from the applicator before feathering out the turn at the end of each run.

Step 8:

After padding, place the applicator next to the wall where you made the turn and gently pull the applicator away from the wall through the floor finish. Lift the applicator as you pull to feather out the turn mark. This turn mark can also be feathered out by using the cut-in pad and may be done by a helper/cut-in person. A second person is also helpful for spotting missed areas.

Step 9:

Before pulling the next run, make sure there is sufficient product on the floor to complete another run. Pour more product as needed, maintaining at least a 4-inch–wide pour line. Then, proceed by snowplowing the finish as described before.

Step 10:

It may get a little complicated to work yourself out of a room on your last run. Pour a small puddle of floor finish and pull it toward yourself/the doorway in a sideways/zigzag motion. "Pad out" the applicator in front of you, then reach out and gently lower the applicator while you move it toward you into the wet finish. Without any pressure, gently pull the applicator toward yourself, feathering out the zigzag. (You may repeat this feather procedure twice for an even and smooth application.)

Step 11:

At the doorway, soak up excess finish with the cut-in pad and squeeze it out into a paint pan or other container.

Step 12:

Apply the remaining finish and feather it into the rest of the finished floor with the cut-in pad. Always feather out along with the grain of the flooring.

Once the finish is dry to the touch, turn on the HVAC system or open windows in the room to ventilate the solvents out of the room.

Top Mistakes During Waterborne Finish Application

• Not mixing the finish well enough before application, causing streaks in the floor.
• Not cleaning the floor well enough prior to finishing.
• Not feathering out turns with the T-bar, leaving visible turn marks in the finish.
• Working the applicator excessively back and forth in the finish, increasing the risk of bubbles.
• Pushing down on the applicator as it’s pulled across the floor.
• Not following the manufacturer’s recommendations for coverage rates.
• Not turning off the HVAC system while applying, resulting in debris in the finish and finish drying too quickly.


Johannes Boonstra is technical sales manager at Troy, Mich.-based Synteko Floor Finishes.



Applicator    Finish    Water-based    Waterborne            Finishing                   

 Comments:

if you use water base product to restore floors does it last as long as oil based one . Also want to stain floors dark do you have a particular recommendation thanking you lesley.
lesley kavanagh    5/9/2011 3:03:21 PM

Lesley, A high quality waterborne finish will perform well (just as good as a regular Oil-based Polyurethane) as a maintenance coat. Make sure to clean and abrade the to be recoated floor well as any dirt/contamination may affect the adhesion. Follow the manufacturer’s guidelines how to clean/prep the floor and do it extremely well! Staining a wood floor is not as easy as you think. First the wood needs to be thoroughly and evenly sanded to ensure an even appearing stain. A dark stain can be finicky to get even, choose a high quality stain suitable for wood floors. Depending on the wood species, finish the sanding not too fine, otherwise the stain will appear light. 100-120 grit is good. Finer grits are ok to get the sanding scratches out but this will require water-popping a fine sanded floor to allow the stain to take dark. This is a bit tricky for a DIYer. Perhaps consider a contractor; a good contractor has the skills and access to the right tools and materials needed.
Johannes Boostra    5/9/2011 4:13:34 PM

Lesley, I recommend getting a bid from a local reputable floor mechanic in your area and asking him/her the questions in person. As well, the floor mechanic will educate you on what you need to do based on the species, condition, etc. of your wood floor. All floors are different - some have alot of sanding surface left, some need patches and dutchmen. Some floors, such as maple and hickory do not stain well at all, some do, aka white oak, red oak, etc. Your wood floor guy should have a duraseal stain sample wheel for you to see the stain colors. If you pop the grain with 1/2 alcohol and 1/2 water after sanding the stain will be darker. If you don't pop the grain, the stain will come out lighter. I would always talk to a professional first about the pros and cons of your particular project since all floors are different and take many years of experience to refinish, etc.
Stefanie  Office Manager  5/9/2011 4:25:55 PM

I have a hardwood floor that has been finished with a waterborne finish. It need a maintenance coat as it has some scratches, etc. Do I need to sand it before i can apply another coat of waterborne finish?
John Maffei  homeowner  4/7/2014 7:18:35 AM

Where can one get these T-bar applicators? My local hardware stores don't seem to carry them. I am using a pad applicator with a broom handle, but it does not easily swivel, thus making marks much more common.
Tristan    6/19/2014 3:40:49 PM

Hi Tristan: We can easily mail order t-bars and their coaters - my business specializes in helping DIYers who don't have access to hardwood flooring distributors who handle specialty tools. Give us a call at 651-698-5888 and we can help you out.
Kadee  Owner, Pete's Hardwood Floors, Inc.  6/23/2014 11:35:07 AM


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